IP Rings manufacture Piston Rings predominantly Steel and Precision Net Shaped Forgings for Transmission Applications at its plant located 50 kms from chennai at maraimalai nagar. This sophisticated plant has all the surface engineering facilities for Contemporary and Future generation Engines.
The Precision Forgins are produced by a unique, first of its kind in India process of Orbital Cold Forming.
Steel, Ductile Iron and Grey Cast Iron Rings with Surface engineering Treatments like Chorme Plating, Plasma Spraying, Gas Nitriding and Physical Vapour Deposition are manufactured using latest technology facilities.
Besides, conventional pheriphery plating, facilities for side plating and bore plating of piston rings is available. Side face chrome plating greatly improves the wear resistance of side faces and can work on non-reinforced piston grooves The Bore Plating of Oil Rings extends the life of chorme plated oil rings to the level of gas nitrided rings
Composite Chorme Ceramic plating are also offered.
Fully automated Gas Nitriding Facilities Capable of Producing Excellent Wear Resistent and Long life piston Rings for Gasoline engines both for passenger cars and two wheelers. For specific oil ring applications soft nitrided rings are also offered Steel Gas Nitrided Oil Rings are also manufactured by this Process
Automated Plasma Spraying Facility from the World Leader, Sulzer Metco, Coupled with inhouse development of High Wear Resistant Moly Alloy coating ensures excellent scuff resistance and wear resistance for Euro III & Euro IV Light and Commerical Vehicle Engines.
Physical Vapour Deposition
Physical Vapour Deposition or PVD is a high wear and scuff resistant, low friction coating with life cycle performance capabilities. Our PVD Coating can last upto 1 Million Kilometers.
IP Rings has a wide range of PVD coatings for engines from Euro III going upto Euro VI. It has in its fold a value engineered PVD solution to meet Euro III & Euro IV engine requirements while maintaining all advantages of high Scuff, Wear Resistance, Long Life and low Friction. IP Rings can also offer HPPD which is a High performace PVD for optimised higher rated Euro IV and Euro V Engines and HDPD which is Heavy Duty PVD for Euro V and Euro VI Engines
Nifflex Oil Rings
IP Rings can offer 3 Piece Oil Rings of Nifflex S Design or Nifflex H Design using automated Press Tools which ensures high precision and
close tolerances. This Rings can be offered with Chrome Plating, Soft / Gas Nitriding and PVD Coating
Orbital Cold Forming
IP Rings is the only company in India to manufacture Complex Near Net Shaped Forgings using the Unique “Orbital Cold Forging Process”. The products find many uses in Automotive Transmission Systems – Differential Gears, Pinions, Syncrocones, Syncro Rings and other transmission Parts. The Process allows us to gurantee the customer and improved Fatigue Strength of almost 40%.
The company constantly explores opportunities for “Process Substitution”. Our success in the manufacture of “Pole Wheels / Toner Rings” used in modern ABS Braking Systems is one such example where there has been tremendous gain for the customer.